At Sunwell, we pride ourselves on being a leading manufacturer at the forefront of car care innovation. For over 15 years, we've dedicated ourselves to producing the highest quality clay bars, clay mitt, clay pad, clay sponge and blocks, polishing pads, and buffing discs. Explore our world-class operation and discover why global brands trust us as their manufacturing partner.
Our state-of-the-art manufacturing facility is the engine of our quality, ensuring every product that leaves our door meets the most stringent standards.
- Automated Mixing & Extrusion: computer-programmed mixing machines meticulously blend raw materials. This eliminates human error and ensures a perfectly homogenous compound with exceptional viscoelasticity, free of impurities that could mar a vehicle's finish.
- Precision Cutting & Weighing: The continuous clay bar rope is then fed into high-precision automated cutters. Each piece is cut to an exact weight and dimension, guaranteeing a uniform product feel and performance in every single bar you receive.
- Streamlined Packaging: Our automated packaging lines swiftly and hygienically seal each clay bar. This final step minimizes manual contact, ensures a pristine product straight out of the box, and enables us to fulfill large-volume orders with remarkable efficiency.
- Advanced Foam Processing: For our foam polishing pads, we use premium, graded polyurethane foams. Our CNC cutting machines ensure every pad is perfectly centered and balanced, eliminating vibrations during high-speed operation for a flawless finish.
- Precision Fabric Cutting: Our microfiber and wool pads are crafted from the finest materials. Automated cutting technology ensures uniform shape and density, maximizing cutting efficiency and finish quality while extending pad life.
- Rigorous Quality Control: Every single pad undergoes multiple checks for firmness, Velcro backing strength, and structural integrity. We test for heat resistance and deformation to ensure they withstand the rigors of professional use.
At Sunwell, we go beyond manufacturing to become a seamless extension of your team. Our comprehensive OEM and ODM services are designed to transform your unique concepts into market-leading car care products, all backed by our unwavering commitment to quality, flexibility, and innovation.
We offer a full-spectrum partnership model to meet your specific needs:
- OEM Service: Execute your vision with precision. Provide us with your exact specifications, blueprints, or samples, and we will handle the rest—from sourcing raw materials to mass production—ensuring your product is manufactured to your precise standards.
- ODM Service: Leverage our expertise to create something uniquely yours. From initial concept and market analysis to formula development, product design, and final production, our R&D and engineering teams will work with you to develop a complete, branded product line from the ground up.
- Custom Formula Development: Tailor the performance of your products. We can develop specific clay bar compounds (varying in aggressiveness), unique foam blends for pads, and specialized fiber mixes for microfiber and wool pads.
- Product Design & Engineering: Our team can design new pad shapes, structures, and ergonomic features to enhance performance and user experience, giving your brand a distinct competitive edge.
- Flexible Material Sourcing & Selection: We guide you in selecting the optimal materials from our vast network of trusted suppliers, balancing performance, durability, and cost to meet your target price point.
- End-to-End Project Management: A dedicated project manager will be your single point of contact, guiding you through every step—from prototyping and sampling to mass production and quality assurance—ensuring a smooth and transparent process.
- Complete Private Label & Packaging Solutions: Strengthen your brand identity with our custom packaging services. We offer everything from custom color molding for products to designing boxes, sleeves, and labels that create a powerful shelf presence.
Partnering with Sunwell for your OEM/ODM needs gives you a distinct market advantage:
- Speed to Market: Our automated production lines and efficient processes allow for rapid prototyping and shorter lead times, helping you capitalize on market trends faster than your competitors.
- Cost-Effectiveness: As a direct factory with large-scale production capabilities, we eliminate middlemen and pass the savings on to you, offering exceptional value without compromising quality.
- Uncompromising Quality Assurance: Your custom products are manufactured on the same state-of-the-art lines and subjected to the same rigorous QC protocols as our own branded goods, guaranteeing consistent, professional-grade quality.
- Innovation at Your Fingertips: Tap into the R&D capabilities of a leading manufacturer. Gain access to our latest material research, industry insights, and proprietary technologies to create products that are truly cutting-edge.
- Scalability & Reliability: Whether you need a pilot run for a new product or full container loads for a global launch, our automated and scalable manufacturing infrastructure ensures we can deliver on time, every time.
Let's Collaborate.
Stop just sourcing products.Start creating them.
[Contact Us Today]to discuss your project and request a complimentary consultation with our ODM/OEM specialists.
R&D: The Innovation Hub for Next-Gen Car Care
Our commitment to innovation is embedded in our Research & Development center. We don't just follow trends; we set them by continuously pushing the boundaries of material science and application technology.
Material Science & Formulation:
- Our chemists and engineers are constantly testing new polymers and abrasives to develop clay bars with enhanced cleaning power and greater longevity.
- We pioneer new foam cell structures and microfiber blends to create pads that offer better heat dissipation, reduced dusting, and a superior finish.
Real-World Testing & Validation:
- Our R&D lab is equipped with automated polishing machines and a variety of paint panels. Every prototype is tested under real-world conditions for:
- Cutting & Finishing Efficiency
- Heat Resistance & Durability
- Compatibility with all major compounds and polishes
- We collaborate with professional detailers worldwide for field testing, ensuring our products perform flawlessly in the hands of experts.
Future-Forward Focus:
- We are actively developing eco-friendly and sustainable formulas.
- We are engineering pads and clays specifically for the new generation of ceramic coatings and paint protection films (PPF).
Why it matters for you: Partnering with us means you always have access to the latest advancements in car care technology, future-proofing your product line and keeping you ahead of the competition.
Conclusion: Let's Build the Future of Detailing Together
From our precision production lines and flexible partnership models to our cutting-edge R&D,Sunwell is equipped to be your reliable, innovative, and high-quality source for all car detailing consumables.
Ready to see the difference? Contact Us today to discuss your needs, request samples, or start your custom project.
